How to properly remove and replace the A/C Evaporator Core and A/C Expansion Valve in an air conditioning system on 2003 Mazda Protege?

Have a shop discharge and recover refrigerant. Disconnect and cap HVAC lines, remove glovebox and dash panels, remove cooling unit components and A/C Evaporator Core, disconnect electricals and expansion valve, cap fittings, inspect and replace damaged parts, reinstall with new O-rings and oil, then have system evacuated, charged and leak-tested.

Genuine 2003 Mazda Protege A/C Evaporator Core

A/C Evaporators

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2 A/C Evaporator Cores found

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2003 Mazda Protege Evaporator Assembly Part Number: BJ0M-61-520
$637.38 MSRP: $870.91
You Save: $233.53 (27%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Unit, Cooling
- Item Weight: 13.00 Pounds
- Condition: New
- Fitment Type: Direct Replacement
- SKU: BJ0M-61-520
- Warranty: This genuine part is guaranteed by Mazda's factory warranty.
Fits the following 2003 Mazda Protege Submodels:
- DX, ES, LX, Mazdaspeed, MP3 | 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS
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2003 Mazda Protege Evaporator Core Part Number: BJ0M-61-J10
$374.78 MSRP: $499.80
You Save: $125.02 (26%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Evaporator
- Item Weight: 5.90 Pounds
- Condition: New
- Fitment Type: Direct Replacement
- SKU: BJ0M-61-J10
- Warranty: This genuine part is guaranteed by Mazda's factory warranty.
Fits the following 2003 Mazda Protege Submodels:
- DX, ES, LX, Mazdaspeed, MP3 | 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS

2003 Mazda Protege A/C Evaporator Core Parts and Q&A

Q: How to properly remove and replace the A/C Evaporator Core and A/C Expansion Valve in an air conditioning system on 2003 Mazda Protege?
A: Have a shop discharge and recover refrigerant. Disconnect and cap HVAC lines, remove glovebox and dash panels, remove cooling unit components and A/C Evaporator Core, disconnect electricals and expansion valve, cap fittings, inspect and replace damaged parts, reinstall with new O-rings and oil, then have system evacuated, charged and leak-tested.