The essence of the Mazda 3 EGR Valve is to reduce adverse nitrogen oxide emissions by redirecting a controlled amount of spent exhaust back into the intake charge and cooling the combustion of said gases before they have a chance to form. The valve has a pint-sized hole that connects the exhaust manifold and intake tract, with the EGR Valve opening a spring-loaded pintle, admitting approximately five to fifteen percent of the exhaust stream into the incoming air, which reduces oxygen density and the high flame temperatures. This metering is advantageous in modern Mazda powerplants. The previous Mazda vehicles were based on the simple vacuum-actuated units which opened when the manifold pressure allowed it, and a thermal switch opened when the powertrain computer allowed it to turn the flow on and off again, whereas the later generations were electronically controlled and included a built-in back-pressure transducer, effectively letting the powertrain computer open and close the flow, whether using gasoline or diesel engines. The two styles achieve the same aim, but the latter style responds quicker, fine-tunes the flow in minute steps, and enables the car to achieve a higher standard without affecting the performance of the car at idle or maximum throttle in any noticeable way when the system remains closed. Due to the presence of soot in exhaust gases, a Mazda 3 will ultimately accumulate carbon on the valve seat, and a sticky EGR Valve can trigger rough running indicators or warning lights, and therefore, regular inspection or replacement is necessary to ensure that the emissions system operates as expected and that the catalytic converter is not damaged.
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