On 2004 and pre-2.0L engines, start by taking off the drivebelt. When removing the harmonic balancer as an incidental procedure, be sure to place the engine in TDC before loosening the harmonic balancer bolt. The timing pin should not be used to lock the crankshaft because it is not robust and can easily shear off the pin and should be removed before the bolt is slackened or tightened. When unscrewing the bolt, to ensure that the crankshaft does not turn, place a screwdriver in the teeth of the
Flywheel, lock it with a chain wrench with protective material or block the flywheel by removing the starter. Undo the screwdriver through the bolts of the harmonic balancer and take it off. To install it, follow the steps in reverse, but be sure that the keyway fits into the locating key of the crankshaft, and screw the bolt until it is tightened to the desired torque, and lock the crankshaft in the same fashion. In the 2.3L and 2.5L engines, the right-front wheel lug nuts should be loosened, the vehicle raised and the right front wheel and fenderwell splash shield removed. Disassemble the auxiliary drivebelt and valve cover, positioning the engine at TDC, and making certain that the camshaft alignment plate and crankshaft alignment bolt are correctly installed. Install a special tool to support the harmonic balancer as you loosen the bolt using an impact gun, making sure to maintain engine at TDC. Take off the harmonic balancer and diamond washer, and get a new one and put it in place of the washer. Apply a bit of clean engine oil to the front seal of the crankshaft, install a diamond washer and harmonic balancer and tighten the new bolt by hand. Install a crankshaft pulley alignment bolt, align the harmonic balancer with the timing chain cover. Do not tighten the harmonic balancer bolt with an impact gun but rather tighten it with the holding tool to the required torque. Take out the holding tool and the alignment bolt, and turn the engine clockwise until it is in TDC. Install the timing pin and crankshaft pulley alignment bolt, making sure that it fits properly: repeat the required steps in case alignment is not possible. Lastly, fit the camshaft alignment tool and verify the position of the camshafts and adjust the engine timing as necessary.