How to properly remove and replace the A/C Evaporator Core and A/C Expansion Valve in an air conditioning system on Mazda Protege?

Start with the release and recovery of the refrigerant by a qualified repair facility. Disconnect the air conditioning lines at the firewall (with a backup wrench to avoid damaging the fittings) and cap the open fittings with a cap after dismantling to avoid air or dirt getting inside. Take out the glove box cover, side panel, and under dash panel on the passenger side. In the case of models between 1995 and 1998, delete the cooling unit duct and the wire connecting the blower unit and the air intake. Remove the electrical connector(s) of the A/C Evaporator Core and unlock the seal plates on each side of the A/C Evaporator Core. Loosen the mounting studs of the firewall with the nuts of the A/C Evaporator Core and then attach the A/C Evaporator Core. Disassemble the lower and upper cooling unit housings by taking out the clips of the cooling unit housing, then take out the A/C Evaporator Core. Unattachment of expansion valve fittings and taking out the expansion valve out of the A/C Evaporator Core is required, and the fittings of the expansion valve must be capped immediately to prevent the expansion valve from being exposed to moisture and contamination. To do this, where required, on models with air conditioning from 1990 to 1994, take out the air conditioning thermoswitch in the upper cooling unit housing; on models with air conditioning from 1995 or later, take out the thermoswitch in the A/C Evaporator Core and fit it in the same position. Inspect the A/C Evaporator Core and fittings by checking for cracking or damage, replacing the A/C Evaporator Core as required. Recover the expansion valve, with the gaskets and tightening the inlet and outlet fittings. Removal is the converse of the system installation, where it is always ensured to remove any O-rings and replace them with new ones depending on the type of refrigerant in your system, and lubricate them with refrigerant oil before fitting. Lastly, make sure the system gets emptied, refilled, and sealed by the shop it was emptied by, and in case of a new A/C Evaporator Core, add new refrigerant oil to the high-pressure side of the compressor, but only with oil that is compatible with your system.

How to remove and install the A/C Evaporator Core in an air conditioning system on Mazda MPV?

One must empty the cooling system by first pumping the air conditioning, and pulling out the negative cable attached to the battery when removing the front evaporator. The second step is to remove the passenger side lower glovebox and trim to reveal the cooling unit case. Find and remove the refrigerant lines at the firewall location, then use a backup wrench to help avoid twisting of the tubing, and seal all the refrigerant lines to seal out moisture. To install the evaporator case, which is located on the passenger side of the firewall, remove the grommets, disconnect the electrical connector on the thermo switch and remove the attaching nuts. Remove the screws that hold the upper and lower halves of the evaporator and remove the evaporator. To install, turn the process of removal in reverse and make sure to fill the cooling system up, then evacuate, recharge, and leak test the air conditioning system with a qualified shop. In the case of the rear evaporator, release air conditioning system, and unhook the negative cable with battery. Take out the trim panel on the left rear side, switch the refrigerant lines off the evaporator and then take out all the electrical connections and hoses to the cooling unit assembly. Dismantle by un-bolstering the evaporator by detaching the rear cooling unit nuts and bolts and then detach the upper and lower half of the case to gain access to the evaporator and remove it. Installation is the opposite of the removal process and the same will be necessary in evacuation, recharging and leak testing of air conditioning system.

Genuine Mazda A/C Evaporator Core

A/C Evaporators

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52 A/C Evaporator Cores found

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Mazda Evaporator Assembly Part Number: BJ0M-61-520
$637.38 MSRP: $870.91
You Save: $233.53 (27%)
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Product Specifications
- Other Name: Unit, Cooling
Fits the following Mazda Models:
- Protege | 2001-2003 | DX, ES, LX, Mazdaspeed, MP3 | 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS
- Protege5 | 2002-2003 | Base | 4 Cyl 2.0 L GAS
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Mazda Evaporator Core Part Number: TKY0-61-J1Z
$695.16 MSRP: $949.85
You Save: $254.69 (27%)
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Product Specifications
- Other Name: Evaporator; Evaporator Core
Fits the following Mazda Models:
- CX-9 | 2021-2023 | Carbon Edition, Grand Touring, Signature, Sport, Touring, Touring Plus | 4 Cyl 2.5 L GAS
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Mazda Evaporator Core Part Number: TK48-61-P10A
$674.38 MSRP: $921.47
You Save: $247.09 (27%)
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Product Specifications
- Other Name: Evaporator, Cooling Unit-Rear; Evaporator Core
- Replaces: TK48-61-P10
Fits the following Mazda Models:
- CX-9 | 2016-2020 | Grand Touring, Signature, Sport, Touring | 4 Cyl 2.5 L GAS
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Mazda Evaporator Core Part Number: TKY8-61-J1Z
$728.18 MSRP: $994.98
You Save: $266.80 (27%)
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Product Specifications
- Other Name: Evaporator, Cooling Unit-Rear; Evaporator Core
Fits the following Mazda Models:
- CX-9 | 2021-2023 | Carbon Edition, Grand Touring, Signature, Sport, Touring, Touring Plus | 4 Cyl 2.5 L GAS
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Mazda Evaporator Part Number: FE03-61-J10A
$857.78 MSRP: $1172.08
You Save: $314.30 (27%)
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Product Specifications
- Other Name: Evaporator Core
- Replaces: FE01-61-J10, FE02-61-J10A, FE01-61-J10A
Fits the following Mazda Models:
- RX-8 | 2004-2011 | 40th Anniversary Edition, Base, Grand Touring, R3, Shinka, Sport, Touring | 2 Cyl 1.3 L GAS
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Mazda Evaporator Part Number: TD11-61-P10A
$812.09 MSRP: $1109.64
You Save: $297.55 (27%)
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Product Specifications
- Other Name: Evaporator, Cooling Unit-Rear; Evaporator
- Replaces: TD11-61-P10
Fits the following Mazda Models:
- CX-9 | 2007-2015 | Grand Touring, Sport, Touring | 6 Cyl 3.5 L GAS, 6 Cyl 3.7 L GAS
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Mazda Core Part Number: TA01-61-J10B
$833.47 MSRP: $1138.84
You Save: $305.37 (27%)
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Product Specifications
- Other Name: Evaporator; Core
Fits the following Mazda Models:
- Millenia | 1995-2002 | Base, L, Millennium Edition, S | 6 Cyl 2.3 L GAS, 6 Cyl 2.5 L GAS
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Mazda Evaporator Assembly Part Number: NA1P-61-130A
$1251.79 MSRP: $1710.44
You Save: $458.65 (27%)
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Product Specifications
- Other Name: Heater Unit; Case Assembly
- Replaces: NA1P-61-130
Fits the following Mazda Models:
- MX-5 Miata | 2016-2023 | 100th Anniversary Special Edition, Club, Grand Touring, RF 100th Anniversary Special Edition, RF Club, RF Grand Touring, Sport | 4 Cyl 2.0 L GAS
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Mazda Evaporator Assembly Part Number: NC72-61-520D
$1347.86 MSRP: $1841.70
You Save: $493.84 (27%)
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Product Specifications
- Other Name: Unit, Cooling
- Replaces: NC72-61-520C
Fits the following Mazda Models:
- Miata | 2001 | Base, LS, SE | 4 Cyl 1.8 L GAS
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Mazda Evaporator Assembly Part Number: NE55-61-130B
$1512.41 MSRP: $2066.55
You Save: $554.14 (27%)
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Product Specifications
- Other Name: Heater Unit
- Replaces: NE55-61-130
Fits the following Mazda Models:
- MX-5 Miata | 2006-2015 | 25th Anniversary Edition, Base, Club, Club Spec, Grand Touring, Special Edition, Sport, SV, Touring | 4 Cyl 2.0 L GAS
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Mazda Evaporator Assembly Part Number: NE51-61-130G
$1830.16 MSRP: $2500.72
You Save: $670.56 (27%)
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Product Specifications
- Other Name: Heater Unit
- Replaces: NE51-61-130E
Fits the following Mazda Models:
- MX-5 Miata | 2006-2015 | 25th Anniversary Edition, Base, Club, Club Spec, Grand Touring, Special Edition, Sport, SV, Touring | 4 Cyl 2.0 L GAS
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Mazda Evaporator Part Number: VA54-61-J10
$114.35 MSRP: $152.50
You Save: $38.15 (26%)
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Fits the following Mazda Models:
- CX-50 | 2023-2024 | 2.5 S, 2.5 Turbo | 4 Cyl 2.5 L GAS
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Mazda Evaporator Part Number: BDTS-61-J10
$202.23 MSRP: $269.68
You Save: $67.45 (26%)
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Product Specifications
- Other Name: Evaporator Core
Fits the following Mazda Models:
- 3 | 2019-2024 | 2.0, 2.5 Carbon Turbo, 2.5 S, 2.5 Turbo, 2.5 Turbo Premium Plus, Base, Carbon Edition, Preferred, Premium, Select, Select Sport | 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
- CX-30 | 2020-2023 | 2.5 S, 2.5 S Carbon Edition, 2.5 Turbo, Base, Preferred, Premium, Select | 4 Cyl 2.5 L GAS
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Mazda Evaporator Part Number: NA1P-61-J10
$346.13 MSRP: $461.60
You Save: $115.47 (26%)
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Product Specifications
- Other Name: Evaporator Core
Fits the following Mazda Models:
- MX-5 Miata | 2016-2023 | 100th Anniversary Special Edition, Club, Grand Touring, RF 100th Anniversary Special Edition, RF Club, RF Grand Touring, Sport | 4 Cyl 2.0 L GAS
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Mazda Evaporator Part Number: BBM4-61-J10
$346.48 MSRP: $462.05
You Save: $115.57 (26%)
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Product Specifications
- Other Name: Evaporator Core
Fits the following Mazda Models:
- 3 | 2010-2012 | i, Mazdaspeed, S | 4 Cyl 2.0 L GAS, 4 Cyl 2.3 L GAS, 4 Cyl 2.5 L GAS
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Mazda Evaporator Part Number: NE51-61-J10
$376.60 MSRP: $506.28
You Save: $129.68 (26%)
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Fits the following Mazda Models:
- MX-5 Miata | 2006-2015 | 25th Anniversary Edition, Base, Club, Club Spec, Grand Touring, Special Edition, Sport, SV, Touring | 4 Cyl 2.0 L GAS
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Mazda Evaporator Core Part Number: BJ0M-61-J10
$374.78 MSRP: $499.80
You Save: $125.02 (26%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Evaporator
Fits the following Mazda Models:
- Protege | 2001-2003 | DX, ES, LX, Mazdaspeed, MP3 | 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS
- Protege5 | 2002-2003 | Base | 4 Cyl 2.0 L GAS
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Mazda Evaporator Core Part Number: DF71-61-J10
$388.91 MSRP: $522.83
You Save: $133.92 (26%)
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Product Specifications
- Other Name: Evaporator
Fits the following Mazda Models:
- 2 | 2011-2014 | Sport, Touring | 4 Cyl 1.5 L GAS
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Mazda Evaporator Part Number: BBP2-61-J10
Product Specifications
- Other Name: Evaporator Core
Fits the following Mazda Models:
- 3 | 2013 | i, Mazdaspeed, S | 4 Cyl 2.0 L GAS, 4 Cyl 2.3 L GAS, 4 Cyl 2.5 L GAS
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Mazda Evaporator Core Part Number: EFY0-61-J10A
Product Specifications
- Other Name: Evaporator; Housing Assembly
Fits the following Mazda Models:
- Tribute | 2001-2006 | DX, ES, i, LX, S | 4 Cyl 2.0 L GAS, 4 Cyl 2.3 L GAS, 6 Cyl 3.0 L GAS

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1-20 of 52 Results

Mazda A/C Evaporator Core

The Mazda A/C Evaporator Core converts liquid refrigerant to chilly vapor so every drive is refreshing, even when the pavement shimmers with heat. Mazda expanded from a small workshop in Hiroshima to become a global badge known for its lively handling, sleek Kodo body lines, and fuel-wise Skyactiv engines that allow drivers to stretch each gallon without sacrificing fun. From early rotary icons to modern mild hybrids, Mazda continues to play around, combining responsive steering with i-Activ AWD grip that reads in milliseconds what the road conditions are. Its cabins combine intuitive infotainment with i-Activsense helpers that watch blind spots and nudge the wheel back into line, proving Mazda believes safety and fun can occupy the same cockpit. Owners are also very complimentary of Mazda for constructing light but rigid chassis that communicate steering feel clearly, so that even a simple commute can feel like a run along a winding back road. The A/C Evaporator Core exists under the dashboard in a sealed case with aluminum tubes and fins that absorb heat and draw moisture from air pushed across the core by the blower. As the refrigerant boils, condensation drips away to leave passengers with cool, dry flow to keep windows clear and energy use low. Built to resist corrosion and vibration, the A/C Evaporator Core underpins the entire lineup to ensure any Mazda model provides quick climate relief that matches its spirited performance on the road. Because it shares a proven tube and fin architecture throughout vehicles, replacement parts remain consistent, and the component's efficient design means that the compressor doesn't have to work as hard, saving fuel while maintaining low cabin humidity during long summer trips.

You'll get great performance and real durability when you pick genuine OEM A/C Evaporator Core. Mazda builds these using high-quality materials and official factory methods to ensure they hold up mile after mile. You deserve that Mazda reliability without the headache of cheap knockoffs. It is easy to find exactly what you need in our huge inventory of genuine parts. Plus, every OEM part carries a real manufacturer's warranty for your peace of mind. You will love our low prices too. Order today and we will ship your brand-new parts fast. They often reach your door in just a few days.

Mazda A/C Evaporator Core Parts and Q&A

Evaporator Assembly
BJ0M-61-520
Q: How to properly remove and replace the A/C Evaporator Core and A/C Expansion Valve in an air conditioning system on Mazda Protege?
A:
Start with the release and recovery of the refrigerant by a qualified repair facility. Disconnect the air conditioning lines at the firewall (with a backup wrench to avoid damaging the fittings) and cap the open fittings with a cap after dismantling to avoid air or dirt getting inside. Take out the glove box cover, side panel, and under dash panel on the passenger side. In the case of models between 1995 and 1998, delete the cooling unit duct and the wire connecting the blower unit and the air intake. Remove the electrical connector(s) of the A/C Evaporator Core and unlock the seal plates on each side of the A/C Evaporator Core. Loosen the mounting studs of the firewall with the nuts of the A/C Evaporator Core and then attach the A/C Evaporator Core. Disassemble the lower and upper cooling unit housings by taking out the clips of the cooling unit housing, then take out the A/C Evaporator Core. Unattachment of expansion valve fittings and taking out the expansion valve out of the A/C Evaporator Core is required, and the fittings of the expansion valve must be capped immediately to prevent the expansion valve from being exposed to moisture and contamination. To do this, where required, on models with air conditioning from 1990 to 1994, take out the air conditioning thermoswitch in the upper cooling unit housing; on models with air conditioning from 1995 or later, take out the thermoswitch in the A/C Evaporator Core and fit it in the same position. Inspect the A/C Evaporator Core and fittings by checking for cracking or damage, replacing the A/C Evaporator Core as required. Recover the expansion valve, with the gaskets and tightening the inlet and outlet fittings. Removal is the converse of the system installation, where it is always ensured to remove any O-rings and replace them with new ones depending on the type of refrigerant in your system, and lubricate them with refrigerant oil before fitting. Lastly, make sure the system gets emptied, refilled, and sealed by the shop it was emptied by, and in case of a new A/C Evaporator Core, add new refrigerant oil to the high-pressure side of the compressor, but only with oil that is compatible with your system.
Evaporator Assembly
LB83-61-870B
Q: How to remove and install the A/C Evaporator Core in an air conditioning system on Mazda MPV?
A:
One must empty the cooling system by first pumping the air conditioning, and pulling out the negative cable attached to the battery when removing the front evaporator. The second step is to remove the passenger side lower glovebox and trim to reveal the cooling unit case. Find and remove the refrigerant lines at the firewall location, then use a backup wrench to help avoid twisting of the tubing, and seal all the refrigerant lines to seal out moisture. To install the evaporator case, which is located on the passenger side of the firewall, remove the grommets, disconnect the electrical connector on the thermo switch and remove the attaching nuts. Remove the screws that hold the upper and lower halves of the evaporator and remove the evaporator. To install, turn the process of removal in reverse and make sure to fill the cooling system up, then evacuate, recharge, and leak test the air conditioning system with a qualified shop. In the case of the rear evaporator, release air conditioning system, and unhook the negative cable with battery. Take out the trim panel on the left rear side, switch the refrigerant lines off the evaporator and then take out all the electrical connections and hoses to the cooling unit assembly. Dismantle by un-bolstering the evaporator by detaching the rear cooling unit nuts and bolts and then detach the upper and lower half of the case to gain access to the evaporator and remove it. Installation is the opposite of the removal process and the same will be necessary in evacuation, recharging and leak testing of air conditioning system.